Plastic Injection Molding
Professional Thin Wall Injection Molding Service
Typically “thin wall” is considered as plastics parts or plastic packaging with a wall thickness less than 0.8 mm (0.031 in.).
The demand for plastic packaging and plastic parts that are lighter weight and engineered for increased strength using less plastic material, have made thin wall molding a sought-after capability.
The process requirements for thin wall plastic injection molding and the thinner wall sections are different than those for standard plastic injection molding, with the need for higher pressures and molding speeds, faster cooling times, and modifications to part ejection and gating arrangements.
High-speed plastic injection molding machines, robotic systems, special thin wall plastic injection molds, and proper part design and material selection are also all critical to successful thin wall injection molding.
Advantages
● Plastic packaging and plastic components that weigh less
● Use of less plastic material – save on material costs
● Lower overall part cost
● Expanded packaging design options
● Faster production speed, increased productivity, lower production cost
Applications
● Food packaging
● Plastic housings
● Medical disposables and medical device packaging
● Consumer products
● Plastic containers and lids
● Electronic housings and protection
● Cell phone and handheld device components
Our Capabilities
We have some of the best and brightest professionals in the plastic molding industry. You can trust us to work alongside you to find creative design solutions that maximize both the quality and the efficiency of your plastic part, potentially saving you money in the process.
✓ High Speed Machine
Thin wall molding requires injection molding machines that have the ability to generate high injection speeds, high injection pressures, are repeatable and are rigid enough to be reliable for the long term.
✓ High Quality Mold
The injection mold needs to be strong enough to withstand high cavity pressures, clamp tonnages and production rates.The mold cooling system design must be optimized so that heat is extracted quickly. Just having thin walls on a part is not enough to get fast cycle times.
✓ Reliable Process
Process parameters play a vital role in successful thin wall molding. To produce quality parts the process needs to be fine-tuned as the operating window for parameter settings is very narrow.
With over 20 years of experience, Amazing Plastic is a leader in using thin wall injection molding. We have partnered with many OEMs in developing sustainable thin wall injection molding solutions that weigh less, use less material and have a lower overall part cost
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