In Mold Decoration
Custom In-Mold Decoration Injection Molding Service
In-mold decorating (IMD) in-mold labeling (IML) is a process for decorating or labeling injection molding plastic parts during the plastic injection molding cycle. In the in-mold decorating (IMD) or in-mold labeling (IML) process, a preprinted label or decorated applique film is inserted in the open plastic injection mold and held in place via vacuum ports, electrostatic charge or another method. The injection mold is then closed and the molten plastic injected to mold the part, encapsulating the decoration or label permanently within the finished injection molding part.
Reliable In-mold Decoration Solutions
In-mold decoration process is primarily accomplished using robotics. Our experienced engineering and mold design and making teams use robotic automation as part of their efforts to increase speed and accuracy.
From concept to delivery, we offers a competitive advantage in design, engineering, project management, tooling and manufacturing. our complete solution including:
■ Design for Manufacturability
■ Advanced equipment
■ Project Mangament
■ Scientific Molding
■ Dedicated Enngieering Support
■ Servo Robotics & Vision System
■ Autodesk Flow Simulation
■ 20 Years+ Experience Mold Designer
■ Precision Mold Manufacture
■ Innovative Mold Design
■ Feasible Manufacturing Solution
■ Experienced Injection Engineer
■ Quality Management
■ Material Expertise
Automation In-mold Decoration Molding Specialist
Amazing Plastics’s in-mold decoration process is primarily accomplished using robotics. Our process provide a surface coating that is abrasion proof, scratch resistant and permits a diversity of colors. It also will enable two-dimensional decoration and symbols on components with complex shapes.
■ Automation Porduction
■ Quality Control
■ Innovative Mold Design
■ Quality Mold Making
■ Material Selection
■ Mold Core Material Selection
Engineering Support
We draw on our deep expertise to take on your complex part design at any step of development — from concept to production — and are able to assist with design, engineering, manufacturability, secondary processes and more. By using of professional engineering, we can
■ Design for Manufactruability(DFM)
■ Design for Assembly(DFA)
■ Correct Early Design Flaws
■ Optimized Process
■ Scientific Molding Technilogy
■ Preview Potential Issues
Advantages of In-mold Decoration (IMD) In-mold Labeling (IML)
● Elimination secondary operations reduce cost
● Permanently embedded graphics improved firmness
● High quality and visually impressive graphics
● Flat, curved or 3D-formed labels and graphics can be used
● Ability to apply multip labels or graphics at plastic parts any location in one step
● Wide design freedom for range of colors, textures and graphic options
● Easy changing labeling film or graphic inserts
● Label high withstand chemicals and abrasion
Our Capabilities
Achieving high quality graphics plastic parts, especially in thin wall injection molding, takes expertise. Our engineers pair their in-mold decoration experience with scientific molding methods to achieve exceptional results.
■ Quick Turnover
Minimal production time: There is no extra delay in labeling during the manufacturing process. The container is created and labeled in a single step. There is no need for storing unlabeled containers for later labeling, the containers do not have to be shipped to any other facility for labeling either.
■ Fair Price
If you are changing the packaging label, then there is almost no extra cost associated with it. Incorporating a new design is quite easy and there is no loss of production during the change.
■ Satisfactory Quality
Unlike separate labels, these labels do not face or tear away easily. They are a part of the plastic container itself. Hence, they are waterproof, resistant to fading and wear and tear
In-mold decorating (IMD) and in-mold labeling (IML) has become the process of choice for high quality, durable labeling and graphics, employed by many industries in a wide range of applications, including:
■ Medical Devices
■ Electronic Products
■ Automotive Components
■ Home Appliance
■ Cups, Containers, Tubs
■ Appliance Panels
■ Mobile, Computer
■ Sport Equipment
One-Stop Solution for In-mold Decoration In-mold Labeling
We have over 20 years of experience in in-mold decoration injection molding field, Amazing Plastics is a leader in in-mold decoration injection molding. We have partnered with many OEM in developing sustainable in mold decoration injection molding solutions that have a lower overall part cost. We help the customer succeed together.
As an added benefit in-mold decorating or in-mold labeling can be considered a green process since the molded component is recyclable when using similar stock to injection molding resin.
The in-mold process often produces significantly less scrap than other methods such as adhesive labels because the decorated insert is shaped to fit precisely into the mold, so the position or registration of the graphic is highly consistent and permanent In-mold decorating (IMD) and in-mold labeling (IML) require proper mold design and construction for accurate placement and reliability.
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