Plastic Injection Molding
Custom Insert Molding Service
Insert molding is a plastic injection molding process in which plastic raw material is molded around an insert piece or pieces placed in the plastic injection molding tooling cavities,resulting in a single strongly bonded, integrated assembly, with the insert or inserts encapsulated by the plastic. The Insert can be metal, screw brass, magnets, ceramic,or just about any substance that can withstand the plastic injection molding process.
Our Advangates
✓ Espeically Good at Magnet as Insert a Series Porducts
✓ Over 20 Years Experience in Insert molding
✓ Autodesk Moldflow Analysis
✓ 20 Years+ Experience Insert Molding Tooling Designer
✓ 5-axis Precision Milling
✓ Sodick EDM. Surface Erosion Processing
✓ Mitsubishi EDM. Wire Cut Processing
✓ Strict Quality Control Process Management
Our Capabilities
Tooling Making of Insert Molding
Proper mold design and construction are critically important in insert molding to maintain part tolerances and tooling reliability.The mold of insert molding necessitates extremely tight tolerances to ensure the proper formation of the plastic parts being created. The slightest misalignment of even a fraction of a millimeter can lead to the ultimate failure of the molding process.
Ultra precise tool manufacture forms the basis for the quality of the insert molding in series production. Besides moldflow analysis we use our years of experience in constructing molds. The right mold design includes the number of cavities, gating system, injection points, mold temperature control, rejection and sprue separation. Critical processes such as cooling concept, filling and packing phase and shrinkage are analyzed in advance.
Servo Automtaic Vertical Insert Molding
Vertical presses are beneficial for insert molding. With vertical molding, molds open and close on the y-axis, allowing gravity to do the work of holding inserts in the mold and eliminating the need for a specially made mold.
Our cutting-edge insert molding solutions use a unique combination of process optimization and robotic automation to produce parts with an extremely high level of consistency. Whereas the competition races to embrace insert molding solutions, We leads the industry, having replaced the operator handloading and removing of an insert with the loading and removing of those inserts by precision robotics. The introduction of and expertise in the use of this automation minimizes the variables that affect final part quality by ensuring a consistent, reliable, and repeatable process.
Advangates of Insert Molding
In the injection molding process, the mold is specially designed to hold the inserts in place, allowing plastic resins to flow and harden around the inserts. A completed part or inserted component is then ejected from the machine with the inserts installed. This process eliminates the need for post-production assembly and ensures a tight bond between the plastic part and its inserts.
✓ Lower Assembly Cost
✓ Reduced Weight and Size
✓ Improved Component Reliability
✓ Improved Part Strength and Structure
✓ Increasing Design Flexibility
✓ Improved Part Quality Probability
✓ Improved Production Efficiency
✓ Consistent Part Quality
Application of Insert Molding
Insert molding of products are used in a wide range of applications.Generally,it is an accessory of a whole product.but it's an indispensable is process to complete a perfect product.
✓ Medical Devices
✓ Knobs for Appliances
✓ Electronic Devices Foot Pad
✓ Threaded Fasteners
✓ Electrical Appliances Shell
✓ Automotive Parts
✓ Computer/Power/USB Cable Connector
✓ Office Products
✓ Screwdriver, Key
✓ Filter Net
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